Feasibility of An Origami Pattern Folding for Continuous Manufacturing Process

  • Prabhu Muthukrishnan
  • Zbigniew J. Pasek 
  • a,b University Windsor, 401 Sunset Ave., Windsor, ON, N9B 3P4, Canada
Cite as
Muthukrishnan P., Pasek Z.J. (2021). Feasibility of An Origami Pattern Folding for Continuous Manufacturing Process. Proceedings of the 20th International Conference on Modeling & Applied Simulation (MAS 2021), pp. 120-126. DOI: https://doi.org/10.46354/i3m.2021.mas.015

Abstract

The engineering applications of origami have gathered tremendous attention in recent years and resulted in many innovative products. Various aspects of origami exhibit different characteristics based on its specific use: the shape changing aspect is used where size is a constraint, while the structural rigidity aspect is critical for lightweight designs. When polymer or metal sheets are processed to have origami creases, they enable significant improvements in mechanical properties. Such light-weight sandwiched structures find extensive use in, for example, the aerospace industry. The work presented explores a novel approach for the continuous production of these folded textured sheets. The method uses a laser etching setup to mark the sheet with the origami pattern. The pattern is then formed by dies and passes through a funnel-shaped conveyor to complete the final stage of the forming process. A simulation approach was utilized to evaluate the method’s feasibility and assure structural distortions within acceptable range and avoidance of material failure.

References

  1. Ahmed, A. R., Gauntlett, O. C., Camci-Unal, G. (2020) Origami-Inspired Approaches for Biomedical Applications. ACS Omega 6 (1) 46-54.
  2. Ashby, M., Johnson, K. (2014) Materials and Design: The Art and Science of Material Selection in Product Design, Butterworth-Heineman, 3rd ed.
  3. Demaine, E. D. (2008) Geometric Folding Algorithms - Linkages, Origami, Polyhedra. Cambridge University Press.
  4. Elsayed, E. A., and B. Basily, B. (2004) A continuous folding process for sheet materials, International Journal of Materials and Product Technology. 21(1-3) 217 – 238.
  5. Fischer, S. et al. (2009) Sandwich Structures with Folded Core: Manufacturing and Mechanical Behavior, SAMPE Europe 30th Jubilee Conference.
  6. Francis, K., et al. (2013) Origami-like creases in sheet materials for compliant mechanism design, Mechanical Sciences, vol. 4, no. 2, pp. 371–380, doi: https://doi.org/10.5194/ms-4-371-2013.
  7. Francis, K. C., at al. (2014) From Crease Pattern to Product: Considerations to Engineering Origami-Adapted Designs. 38th Mechanisms and Robotics Conference. doi: 10.1115/DETC2014-34031.
  8. Gould, V. (2008) Between the Folds (documentary film). https://www.vanessagould.com/between-the-folds.
  9. Grace, R. (2018) An Unfolding Story: Behind the Birth of the World’s First Origami Kayak, Plastics Engineering. (5) 20-25.
  10. Heimbs, S. (2009) Virtual testing of sandwich core structures using dynamic finite element simulations. Computational Material Science: 45 (2) 205–216. doi: 10.1016/j.commatsci.2008.09.017.
    Holt, S. (2017) Origami Revolution (documentary film), PBS
  11. Hull, T. (1994) On the Mathematics of Flat Origamis, Congressus Numerantium: 100 (1994) 215-224.
  12. Johnson, M. et al. (2017) Fabricating biomedical origami: a state-of-the-art review. International Journal of Computer Assisted Radiology and Surgery: 12(11) 2023-2032.
  13. Lang, R. J. (1996) A computational algorithm for origami design, in Proceedings of the 12th Annual Symposium on Computational Geometry: 98–105.
  14. Lang, R., J. (2018) Twists, Tilings, and Tessellations: Mathematical Methods for Geometric Origami. A K Peters/CRC Press.
  15. Liu, S. and et al. (2015) Deformation of the Miura-ori patterned sheet, International Journal of Mechanical Sciences: (99) 130–142.
  16. Miura, K. (1989) Map fold a la miura style, its physical characteristics and application to the space science, research of pattern formation. KTK Scientific Publishers: 77–90.
  17. Morgan, J., et al. (2016) An Approach to Designing Origami-Adapted Aerospace Mechanisms. Journal of Mechanical Design. 138 (5).
  18. Morris, E., McAdams, D. A. & Malak, R. (2016) The State of the Art of Origami-Inspired Products: A Review. ASME 2016 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. https://doi.org/10.1115/DETC2016-59629.
  19. Morrison, J. (2019) How Origami Is Revolutionizing Industrial Design. Smithsonian Magazine, https://www.smithsonianmag.com/innovation/theres-origami-revolution-industrial-design-180972019/.
  20. Muthukrishnan, P. (2020) Modeling And Simulation Of a Continuous Folding Process Of An Origami Pattern. Electronic Theses and Dissertations. https://scholar.uwindsor.ca/etd/8324.
  21. Nishiyama, Y. (2012) Miura Folding: Applying Origami to Space Exploration, Int. J. Pure Appl. Math., vol. 79, no. 2, p. 12, 2012.
  22. O’Rourke, J. (2011) How To Fold It, Cambridge University Press.
  23. Smith, J. (2014) Notes on History of Origami, British Origami Society.
    research, 20(8), pp. 889-899.
  24. Udomprasert, A. and Kangsamaksin, T. (2017), DNA origami applications in cancer therapy, Cancer Sci., vol. 108, no. 8, pp. 1535–1543.