The engineering applications of origami have gathered tremendous attention in recent years and resulted in many innovative products. Various aspects of origami exhibit different characteristics based on its specific use: the shape changing aspect is used where size is a constraint, while the structural rigidity aspect is critical for lightweight designs. When polymer or metal sheets are processed to have origami creases, they enable significant improvements in mechanical properties. Such light-weight sandwiched structures find extensive use in, for example, the aerospace industry. The work presented explores a novel approach for the continuous production of these folded textured sheets. The method uses a laser etching setup to mark the sheet with the origami pattern. The pattern is then formed by dies and passes through a funnel-shaped conveyor to complete the final stage of the forming process. A simulation approach was utilized to evaluate the method’s feasibility and assure structural distortions within acceptable range and avoidance of material failure.