In the field of industrial marking, continuous inkjet technology is based on high speed emission of ink drops. The printing quality is directly linked to the interactions of the droplets with their environment during flight time: electric field, aerodynamic perturbations, and droplet-droplet interactions. To model all the physics, a fully coupled model is developed within COMSOL Multiphysics®. Dynamics of droplets are modelled by coupling a particle tracing approach – lagrangian approach – to a continuous eulerian one. For the particle dynamics, the Coulomb force, the Lorentz force and the drag forces, dependent on the air velocity, are considered. The surrounding air is itself driven by the movement of the other droplets, and is modelled by the
Navier-Stokes equation in an eulerian approach. This paper shows the development of a continuous inkjet printhead so called digital twin, providing a decision-making tool to ensure the stability of the ink raster.