Optimization of temperature profile of cake batter in a ohmic-assisted heater for 3D food printing applications

  • Mamadou Lamine Niane,
  • Olivier Rouaud 
  • Anthony Oge, 
  • Delphine Queveau, 
  • Alain Le-Bail, 
  • f Patricia Le-Bail
  • Oniris, Nantes Université, CNRS, GEPEA, UMR 6144, F-44000, Nantes, France
  • INRAE, BIA, UR1268, F-44316 Nantes, France
Cite as
Niane M.L, Rouaud O., Ogé A., Quéveau D., Le-Bail A., and Le-Bail P. (2022).,Optimization of temperature profile of cake batter in a ohmic-assisted heater for 3D food printing applications. Proceedings of the 8th International Food Operations and Processing Simulation Workshop (FoodOPS 2022). , 003 . DOI: https://doi.org/10.46354/i3m.2022.foodops.003
 Download PDF

Abstract

3D printing of food has great potential for applications such as the design of customized food or the creation of innovative textures. It should also help to reduce the ecological footprint by producing less waste and by using less energy. However, printed products often do not retain their structure due to the composition of the material, especially in the case of cereal products. The objective of this work was to develop, with the help of a numerical model, a 3D cake batter printing nozzle in which ohmic heating is used as a means of baking. The use of a temperature and shear rate dependent viscosity allowed for the solidification of the batter during baking due to starch gelatinization. The numerical model, including heat transfer, cake batter flowing and electric field calculation, made it possible to predict treatment heterogeneities. Preliminary tests have shown that it could be used with optimization procedures to get desired temperature profiles at the outlet of the 3D printing nozzle.

References

  1. De Alwis, A. A. P., & Fryer, P. J. (1990). The use of directresistance heating in the food industry.Journal ofFood Engineering,11(1), 3–27. doi: 10.1016/0260-8774(90)90036-8
  2. Gally, T., Rouaud, O., Jury, V., Le Bail, A., & Havet, M.(2017).3D Numericalmodelling of crustless breadbaking with ohmic heating technology. Retrievedfrom https://hal.archives-ouvertes.fr/hal-01969500
  3. Godoi, F. C., Bhandari, B. R., Prakash, S., & Zhang, M.(2019).Chapter 1-An Introduction to the Principlesof 3D Food Printing(F. C. Godoi, B. R. Bhandari, S.Prakash, & M. B. T.-F. of 3D F. P. and A. Zhang(eds.); pp. 1–18). Academic Press. doi:https://doi.org/10.1016/B978-0-12-814564-7.00001-8
  4. Jaeger, H., Roth, A., Toepfl, S., Holzhauser, T., Engel,K.-H., Knorr, D., Vogel, R. F., Bandick, N.,Kulling, S., Heinz, V., & Steinberg, P. (2016).Opinion on the use of ohmic heating for thetreatment of foods.Trends in Food Science &Technology,55, 84–97. doi:https://doi.org/10.1016/j.tifs.2016.07.007
  5. Khodeir, M., Rouaud, O., Ogé, A., Jury, V., Le-Bail, P., &Le-Bail, A. (2021).Study of continuous cake pre-baking in a rectangular channel using ohmicheating.Innovative Food Science and EmergingTechnologies,67, 102580. doi:10.1016/j.ifset.2020.102580
  6. Lanaro, M., Forrestal, D. P., Scheurer, S., Slinger, D. J.,Liao, S., Powell, S. K., & Woodruff, M. A. (2017).3D printing complex chocolate objects: Platformdesign, optimization and evaluation.Journal ofFood Engineering,215, 13–22. doi:10.1016/j.jfoodeng.2017.06.029
  7. Lille, M., Nurmela, A., Nordlund, E., Metsä-Kortelainen, S., & Sozer, N. (2018). Applicabilityof protein and fiber-rich food materials inextrusion-based 3D printing.Journal of FoodEngineering,220, 20–27. doi:10.1016/j.jfoodeng.2017.04.034
  8. Lipton, J., Cutler, M., Nigl, F., Cohen, D., & Lipson, H.(2015). Additive manufacturing for the foodindustry.Trends in Food Science and Technology,43(1), 114–123. doi: 10.1016/j.tifs.2015.02.004
  9. Marra, F., Zell, M., Lyng, J. G., Morgan, D. J., & Cronin, D. a. (2009). Analysis of heat transfer during ohmic processing of a solid food. Journal of FoodEngineering,91(1), 56–63. doi:10.1016/j.jfoodeng.2008.08.015
  10. Ramaswamy, H. S., Marcotte, M., Sastry, S., &Abdelrahim, K. (2014).Ohmic heating in food processing(CRC Press,). Boca Raton, USA:Electro-Technologies for Food Processing Series.
  11. Salengke, S., & Sastry, S. K. (2007). Models for ohmicheating of solid-liquid mixtures under worst-case heating scenarios.Journal of FoodEngineering,83(3), 337–355. doi:10.1016/j.jfoodeng.2007.03.026
  12. Shynkaryk, M., & Sastry, S. K. (2012). Simulation andoptimization of the ohmic processing of highlyviscous food product in chambers with sidewiseparallel electrodes.Journal of Food Engineering,110(3), 448–456. doi:10.1016/j.jfoodeng.2011.12.022
  13. Yang, J., Wu, L. W., & Liu, J. (2001).Rapid prototypingand fabrication method for 3-D food objects,Nanotek Instruments, Inc., Opelika, AL (US), USPatent 6,280,785 B1(6,280,785 B1).